Publications by Wingra Engineering Staff


 

"Recent Air Pollution Control and Permit Experience in the Lime Industry"


Steven J. Klafka, P.E., DEE


ABSTRACT

An air quality permit was issued for a new coal-fired lime kiln in Superior, Wisconsin. This project included a new preheater lime kiln and handling and storage operations for limestone, coal, lime and fines. It was subject to the Prevention of Significant Deterioration air quality regulations including an evaluation of Best Available Control Technology (BACT) and air quality impacts. All air pollutants were controlled using BACT or state-of-the-art air pollution control methods based on recent projects in the U.S. lime industry. These methods included the use of a fabric filter baghouse for the capture of dust from the kiln and materials handling operations, and use of low sulfur coal and a preheater type kiln to neutralize sulfur dioxide emissions by 92%. Combustion related air pollutants including nitrogen oxides and carbon monoxide were controlled by the use of a preheater lime kiln which reduced both energy usage and resulting stack discharges by 30% compared to the conventional lime kilns. The project was designed to assure local, near-field air quality impacts were insignificant for all air pollutants. Approval was also obtained from the U.S. Forest Service after demonstrating that far-field impacts on Class I Air Quality Areas within 200 kilometers of the project were insignificant. These areas included the Boundary Waters Canoe Area Wilderness in Minnesota and the Rainbow Lake Wilderness in Wisconsin. The requirements and analyses for this Wisconsin project are presented along with those for recent lime kiln projects in the U.S.

Full Text 0.7 MB (.pdf format)

Presentation - 2.2 MB (.pdf format)